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| MoldWiz
internal lubricants are incorporated directly into the melamine,
phenolic, or urea resin. There are specific types for aqueous
and non-aqueous resin systems. They contribute to improved wetting
properties of the paper or substrate and function as release
agents allowing the laminate to release easily and cleanly from
the caul plates without leaving any residue. MoldWiz internal
lubricants contain no silicone, no wax, and no metallic stearates.
They will not interfere with adhesion properties between laminates.
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| MoldWiz
INTERNAL LUBRICANT Overview |
| Product |
Resin |
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|
|
| INT-1E-11S,
INT-4E-11S |
Melamine |
Urea |
Phenolic |
Latex |
| INT-4E-18CC,
INT-2443, INT-2432, INT-2445 |
Melamine |
Urea |
Phenolic |
|
| INT-AM150 |
Melamine |
Urea |
Phenolic |
Acrylic |
| INT-1312MS,
INT-25LF |
|
|
Phenolic |
|
| INT-1846N |
|
|
Phenolic |
Epoxy |
| INT-1850HT |
|
|
Phenolic |
Epoxy |
| INT-1858 |
|
|
Phenolic |
Hybrid |
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| MoldWiz
PHYSICAL PROPERTIES |
| Product |
Active
Ingredients |
Specific
Gravity @ 25°C |
Viscocity
@ 25°C |
PH |
| INT-2E/ATS
-1 |
16
- 22 % |
1.00 |
<
300 cps |
10.0 |
| INT-AM150 |
24.5
- 26.5 % |
1.015 |
<
100 cps |
9.5 |
| INT-AS-1724
-4 |
100
% |
0.910 |
<
300 cps |
9.0 |
| INT-1E-11S |
11.5
- 13.5 % |
0.980-1.020 |
<
50 cps |
8.0-10.0 |
| INT-4E-11S |
50
- 56 % |
1.010 |
400
- 2000 cps |
2.5-4.5 |
| INT-4E-18CC |
49
- 53 % |
1.03 |
100
- 400 cps |
9.5 |
| INT-1312MS |
100
% |
0.95 |
700
- 1300 cps |
n/a |
| INT-1830PN |
100
% |
0.930 |
<
100 cps |
5.0 |
| INT-2432 |
23
- 27 % |
1.02 |
<
250 cps |
8.5 |
| INT-2445
-3 |
45
- 51 % |
0.945 |
<
500 cps |
5.5 |
| INT-2443
-2 |
36
- 40 % |
0.974 |
<
500 cps |
8.5 |
| INT-25LF |
100
% |
1.00 |
700
- 1300 cps |
8.75 |
| INT-1846N |
100
% |
1.05 |
400
- 1200 cps |
7.0 |
| INT-1850HT |
100
% |
1.02 |
250
- 450 cps |
2.0
(in 10% H20) |
| INT-1854 |
100
% |
0.99 |
300
- 700 cps |
2.0
(in 10% H20) |
| INT-1858 |
100
% |
1.02 |
800
- 1400 cps |
2.0
(in 10% H20) |
| 1
- Release and anti-scuff formulation |
2
- Release and anti-block formulation |
3
- Anti-block |
4
- Anti-stat |
|
For
best results, laboratory tests or pre-production trials should
determine the optimum addition level.
MoldWiz internal lubricants are effective within a range of
1 to 10 parts per 1000 resin based on solids of internal to
solids of resin. |
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| EXTERNAL
RELEASES FOR CAUL PLATES |
| Product |
Active
Ingredients |
Carrier |
|
|
| AMP-50 |
50
- 52 % |
Water |
Clean
platen with CleanWiz.
For first time application and break-in: Spray or wipe 3 light
coats of mold release.
Note: Baking is not required but will improve the durability
of the release, (important during break-in to provide a durable
base).
For
continued use, apply a light coat as required.
|
| EM-1212 |
10
- 12 % |
Water |
| EM-1212SL |
11
- 13 % |
Water |
| EM-1212SF2*
|
11
- 13 % |
Water |
| *If
possible bake at 350°F / 175°C for 30 minutes before
molding. |
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The
products in this website are just a sampling of the hundreds of internal
and external release agents and process aid additives that AXEL manufactures.
If you don’t see what you need, call us. Chances are we already
have a product that is just right. If not, we can custom formulate
to meet your exact requirements.
All AXEL products are formulated from raw materials that comply with
the chemical substance inventory lists of TOSCA, DSL, MITI, EINECS,
Australia & Korea.
To learn how a MoldWiz® and/or XTEND™ product can improve
your production and profits, call AXEL’s technical service representatives
at (800) 332-AXEL or (718) 672-8300 for a free sample to meet your
specific needs.. |
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Axel Plastics Research Laboratories, Inc.
Box 77 0855, Woodside, NY 11377 USA
Tel: (718) 672-8300 • Fax: (718) 565-7447
E-mail: [email protected]
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©2002
Axel Plastics Research Laboratories, Inc.
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